• 专利附录
  • 专利说明
  • 权利要求
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    • 专利摘要:
    An assembly of a plurality of electrochemical elements (1) in which the electrochemical elements comprise a container (5) having a wall, said assembly being characterized in that at least a portion of the wall of at least one of the containers is in contact with a partition consisting of the superposition of at least two beads (4) of a structural material.
    公开号:FR3050326A1
    申请号:FR1653315
    申请日:2016-04-14
    公开日:2017-10-20
    发明作者:Alexandre Narbonne
    申请人:SAFT Societe des Accumulateurs Fixes et de Traction SA；
    IPC主号:
    专利说明:

    ASSEMBLY OF ELECTROCHEMICAL ELEMENTS BY A PROCESS
    ADDITIVE MANUFACTURE
    TECHNICAL FIELD The invention relates to the technical field of methods for manufacturing an assembly of electrochemical elements.
    STATE OF THE ART
    A battery generally includes a plurality of electrochemical elements (also referred to as "elements" in the following), arranged side by side in a common chest. They must be held together in one block so that they can not move once mounted in the trunk. Indeed, in case of vibration or shock and in the absence of maintenance, the elements would move in the vault randomly. These movements could cause damage or breakage of the battery components, or even the elements themselves. Several techniques exist to assemble elements.
    A first technique consists in using mechanical and / or metal mechanical connection means between the elements. These connecting means are generally prefabricated via current manufacturing processes such as machining, injection and stamping. They are then assembled to the elements by screwing, clipping, gluing or any other method of assembly.
    Document EP 2,200,110 describes, for example, a system for maintaining electrochemical elements, said system comprising: a first flange provided with through openings; a plurality of cups, each cup being placed on the lid of an element and is received in one of the through openings of the first flange; - a second flange provided with through openings; a plurality of rings placed on the bottom of the elements and arranged in the through openings of the second flange.
    This method nonetheless requires prefabricating the structural parts, investing in manufacturing tools, storing parts and limits the possible geometries to the methods of obtaining retained. Moreover, once the dimensions of the pieces are established, it is difficult to change the geometry of the battery.
    A second method is to overmould the elements in a block by drowning more or less in a liquid material that hardens thereafter. This material is usually a solid thermosetting resin or foaming. EP 2 403 050 describes such a method. Nevertheless, this method has the following drawbacks: it requires the use of overmoulding tools. resin leaks are sometimes observed and are difficult to control. air pockets up to several centimeters in diameter may form. These pockets can lead to poor thermal protection of the elements. Moreover, they are hardly detectable. - Cast in a trunk a large volume of resin (greater than 5 liters) requires the use of a resin with a long setting time, which stresses productivity.
    Finally, the very principle of casting prohibits the creation in the cast material of complex geometries useful for the performance of the battery.
    Therefore, a new electrochemical element assembly technique is sought that makes it possible to overcome at least one of the drawbacks related to the processes of the prior art.
    SUMMARY OF THE INVENTION To this end, the invention provides a method for performing an assembly of at least two electrochemical elements, using the additive manufacturing technique. The term "additive manufacturing", again synonymous with "3D printing", means a technique of forming a part by adding material and / or by stacking successive layers, as opposed to shaping by material removal. , such as machining.
    A first layer of a bead of structural material is deposited in contact with one of the elements. It is expected to solidify completely or partially (or cohesion in the case of a structural material in the form of a powder). Then, a second layer of a bead of structural material is deposited by bearing on the first bead layer and / or on one of the elements. The total or partial solidification of the second bead is expected. The steps of deposition of a bead layer and solidification (or cohesion) are repeated alternately as many times as necessary, until a sufficient height of cords. The stacking of the cords in the longitudinal direction of the container of the container and allows to build a partition ensuring the maintenance of the elements.
    The term "assembly" used in the following refers to the product obtained by the action of assembling several parts.
    A first object of the invention therefore consists in the use of the additive manufacturing technique for assembling a plurality of electrochemical elements.
    A second object of the invention consists in a method of manufacturing an assembly of a plurality of electrochemical elements, the electrochemical elements each comprising a container having a wall, said method comprising the steps of: a) providing a a plurality of electrochemical elements; b) depositing a bead Ci of at least one material in contact with at least a portion of the wall of one of the containers; c) total or partial solidification of the material; d) depositing a cord Ci + 1 of a material or on at least a portion of the cord
    Ci previously deposited, either on an electrochemical element, the cord material
    Ci + 1 may be identical or different from the cord material Ci, e) repetition of steps b) to d) until the superposition of the cords lead to the formation of partitions ensuring the assembly of the electrochemical elements.
    A third object of the invention consists in a method for manufacturing an assembly of a plurality of electrochemical elements of prismatic or pocket-type format, the electrochemical elements each comprising a container having a wall, said method comprising the steps of a) providing an electrochemical element Ei; b) deposition of at least one cord Ci of at least one material in contact with at least a portion of the container wall of the electrochemical element Ei; c) total or partial solidification of the material of the cord Ci; d) superposition of an electrochemical element Ei + 1 on the electrochemical element Ei; e) depositing at least one cord Ci + 1 of at least one material in contact with at least a portion of the wall of the container of the electrochemical element Ei + 1, the cord material Ci + 1 being identical or different from the cord material Ci; f) total or partial solidification of the cord material Ci + 1; g) repetition of steps d) to f).
    The second and third subject of the invention may have one or more of the following characteristics:
    The cord Ci of step b) may consist of a thermoplastic material deposited in the form of a viscous liquid or a gel. It may also consist of a thermosetting material whose solidification in step c) is caused by a polymerization reaction of monomers in the presence of a crosslinking agent.
    The second and third methods of the invention may further comprise, between steps c) and d), a step of foaming the cord material Ci.
    Each bead may have a thickness, measured in the direction of the longitudinal axis of the container, ranging from 0.1 to 10 mm.
    The same cord Ci may comprise at least two materials of different natures.
    Two cords may have different thicknesses.
    The layout of the deposition of a cord Ci can be achieved by: a) moving an apparatus for depositing the cord and holding the plurality of electrochemical elements in a fixed position, b) moving the plurality of electrochemical elements and holding fixed the apparatus for depositing the cord.
    The course of the deposition of the cord Ci can take place either in one plane or in the three directions of the space and the cord Ci is in contact with electrochemical elements and / or the cord Ci-1.
    A fourth object of the invention is an assembly of a plurality of electrochemical elements in which the electrochemical elements comprise a container having a wall, said assembly being characterized in that at least a portion of the wall of at least one containers is in contact with a partition consisting of the superposition of a plurality of cords of a structural material, that is to say at least two cords of a structural material. The assembly may have one or more of the following features:
    The cord Ci may be deposited in a first main direction, and the cord Ci + 1 is superimposed on the cord Ci and is deposited in a second main direction.
    The angular variation of the main direction of removal of two contiguous cords Ci and Ci + 1 can be predetermined. The assembly may comprise at least two rows of aligned electrochemical elements and a void space may exist between two rows, this empty space constituting a channel for a natural or forced circulation of a fluid. The assembly may comprise at least two channels for the natural or forced circulation of a fluid. The assembly may comprise at least three rows of electrochemical elements and at least one cord defines a non-rectilinear channel extending in two or three dimensions of space, for the circulation of the fluid. One end of the channel may serve as an inlet for fluid flow and the other end serve as an outlet for fluid flow.
    The circulation of the fluid in the space between the cords Ci and Ci + n with η> 1 can be carried out against the flow of the fluid located in the space between the cords Ci and Ci-p with p The assembly may comprise means for improving the heat exchange, these means being for example chosen from the group consisting of plenums, diffusers, separator plates, heat exchangers, heat pipes and structural parts. These means may be overmolded by a material also used to make a bead.
    At least one space between contiguous elements can be completely filled with a single deposit of a structural material.
    The material in contact with the electrochemical elements located at the periphery of the assembly may have a different density, for example greater than that of the material in contact with the elements not located at the periphery of the assembly. The assembly may comprise one or more appearance pieces, and / or one or more sensors.
    The spaces between adjacent electrochemical elements may be devoid of a cord of material and communicate with each other, these spaces extending in one, two or three directions of space.
    DESCRIPTION OF THE FIGURES
    Figure 1 shows in chronological order, different sectional views of an assembly of electrochemical elements at different stages of the manufacturing process.
    Figure 2a is a schematic representation of an additive manufacturing tool, provided with a nozzle depositing in contact with the container of electrochemical elements a bead of a structural material capable of solidifying or consolidating.
    Figure 2b is a schematic representation of the step of depositing a bead of structural material in contact with the container of the electrochemical elements. A fixed nozzle delivers the structural material. The electrochemical elements are arranged on a mobile support whose movement is directed by a robot.
    Figures 3a to 3c each show the outline of a bead of structural material in a main direction. Figure 3d shows the stack of the three cord layers of Figures 3a to 3c.
    Figure 4a shows a provision for obtaining two air flow channels in four rows of elements. The channels are materialized by the two spaces between two rows of elements.
    FIG. 4b shows an embodiment in which a bead of a structural material is deposited in a main direction of 90 ° with respect to the horizontal.
    Figure 4c shows four rows of elements. A channel is materialized by the space between two rows of elements.
    Figure 4d shows a superposition of the three cord layers of Figures 4a to 4c.
    Fig. 5a and Fig. 5b each show a view of an assembly of elements in which a partition made of a bead of structural material has been arranged to create an air flow channel. The assembly is provided with walls manufactured by the additive manufacturing process. It is also provided with separating plates.
    Figure 5c shows the superposition of three layers of cords, a first bead arranged in the arrangement of Figure 5a is interposed between two layers of cords arranged in the arrangement of Figure 5b. Forced ventilation is placed at the entrance and exit of air circulation channels.
    Figure 6 shows an assembly of elements in which a space between contiguous elements is filled with a single-ply structural material.
    FIG. 7 represents an assembly of elements of parallelepipedal format of small thickness in which cords of structural material have been deposited concomitantly with the deposition of the elements.
    FIG. 8 represents a view of an assembly of elements of parallelepipedal format of small thickness. A fan provides forced air convection.
    DESCRIPTION OF EMBODIMENTS
    The additive manufacturing technique consists in depositing layer by layer a material which, after solidification or cohesion, produces a structure that holds together the electrochemical elements. A nozzle delivering a structural material, moves in the three directions of space. Its movement is controlled by computer-aided design software (CAD). A computer uses a digital file containing the coordinates in the three directions of the space of the locations where the structural material is to be deposited.
    Figure 1 illustrates the principle of the additive manufacturing technique applied to an assembly of two elements. The steps are represented chronologically from left to right. Two elements (1) are arranged side by side on a support (2). The role of the support is to maintain each element at a predetermined fixed position. A nozzle (3) directed by a robot (20) delivers a first bead (4-1) of a structural material on the support and in contact with the container (5) of the two elements. This material can be in the form of a viscous liquid or a gel, or in the form of a powder. After solidification of the cord material (or after its cohesion, if it is a material in the form of powder), the nozzle deposits above the first cord, a second cord (4-2) of material which is solidifies in turn. The cords are stacked on each other until the stack reaches a certain height. A partition is thus formed which maintains the two elements in solidarity. The assembled elements can then be removed from their support. The assembly obtained by the process according to the invention is easily distinguished from an assembly obtained by casting a foam because of the characteristic appearance of the surface of the structural material after its solidification. Indeed, the partition obtained has a series of undulations from the deposit of successive cords. These corrugations are absent from a casting process of a resin at one time.
    In the example illustrated in Figure 1, the displacement of the nozzle is in a horizontal plane and the layers obtained are horizontal. They are generally deposited parallel to each other, the stacking direction preferably being parallel to the longitudinal axis of the container of the elements. Nevertheless, the invention is not limited to the deposition of horizontal layers. Indeed, the displacement of the nozzle can also be performed in a vertical direction. By associating a displacement of the nozzle simultaneously in the horizontal plane and in the vertical direction, it is possible to obtain a cord of helical shape.
    The method according to the invention makes it possible to automatically join the elements to each other during the stacking of the cords, thereby resulting in the formation of a massive structure (or a matrix). It is therefore no longer necessary to provide additional mechanical connection means between the elements of one and the same battery, since the mechanical holding function is now obtained by solidification of the cord material (or its consolidation in the case of sintering). a powder).
    Parts (6) can be added to the assembly. It can be covers, lids, flanges, and support various accessories. These parts may have been manufactured beforehand and then attached to the assembly. They can also be manufactured on the assembly by the additive manufacturing technique.
    The method according to the invention can be applied to assemble a large number of elements. Figure 2a illustrates the displacement of a nozzle (3) over a plurality of elements (1) aligned in rows. The bead of structural material (4) shown is in the form of a portion of the container (5) elements located at the periphery of the assembly. The nozzle can also move in line with the spaces (7) located between the elements and thus deposit a bead of material in these spaces. It is possible to vary the flow of material delivered by the nozzle. This allows cords having a thickness generally ranging from 0.1 mm to 10 mm, the thickness being measured along the direction of the longitudinal axis of the container.
    In FIG. 2a, the container (5) of the elements is of cylindrical shape, but any other format is conceivable, such as the parallelepipedal format, also called prismatic. In addition, the elements are shown in alignment, but the method of the invention would also be suitable for an unordered arrangement of elements. Generally, it is the movement of the nozzle that allows the drawing of the cordon around the elements. The support of the elements is in this case fixed. It is also possible to envisage a configuration in which the nozzle is fixed and the support moves. In this regard, Figure 2b is a schematic representation of the deposition of a bead of structural material in contact with the container of the electrochemical elements. A fixed nozzle (3) delivers the structural material. The electrochemical elements (1) are arranged on a mobile support whose movement is directed by a robot (20). The first two cords (4-1, 4-2) are arranged in a plane and follow the shape of the wall of the containers facing outwards. The cords (4-3, ..., 4-8) superimposed on the first two cords (4-1, 4-2) also follow the shape of the wall of the containers facing outwards and their appearance in waves results the displacement of the nozzle in the direction of the longitudinal axis of the elements.
    One of the advantages of the method according to the invention is that it adapts to any form of container. It is possible to quickly change the format of the elements on a production line. In case of a change of format, in the computer controlling the nozzle, the digital file containing the coordinates of the cords is replaced by a new digital file containing the new coordinates of the cords to be manufactured. The invention avoids having to resort to different tools for different sizes of elements. Inventory management is facilitated.
    The structural material used to make a bead is generally a good electrical insulator and has a low thermal conductivity, such as a plastic material. This makes it possible to reduce the risk of a short-circuit between two neighboring elements and to prevent the release of heat in one of the elements from spreading to neighboring elements. The material may be deposited either in the form of a viscous liquid or a gel, or in the form of a powder.
    In the case of a material deposited in the form of a bead of a viscous liquid or a gel, the material may be a thermoplastic polymer deposited using a hot nozzle. The polymer cures during its cooling. The thermoplastics that can be envisaged are acrylonitrile butadiene styrene (ABS), polycarbonates, polyamides, phenylene polysulfides (PPS), polyetherimides (PEI), polyethylene (PE), polypropylene (PP) and poly (chloride). vinyl) (PVC), styrene-ethylene-butylene-styrene copolymers (SEBS), polystyrene (PS). These materials can be used in solid form, or in the form of a foam by adding an external foaming agent. Another family of polymers that can be deposited in the form of a bead of a viscous liquid or a gel is constituted by thermosetting polymers. The curing of the polymer can be caused either by a polymerization reaction of monomers in the presence of a crosslinking agent, or by the effect of ultraviolet light flashes applied to a photosensitive resin bath or under the effect of the projection of an image on a photosensitive resin bath. Examples of thermosetting polymers are epoxide polymers, polyurethanes, polyesters, silicones and polyisocyanurates. These polymers are either foaming by themselves, or obtained in the form of a foam by the addition of a gas or a pore-forming agent.
    In the case of a material deposited in the form of a powder, it may be a thermoplastic polymer. The cohesion of the powder particles is obtained by sintering, for example by laser sintering. The use of a CAD software makes it possible to obtain a very high precision on the nature and the location of the layers of cord. The invention allows the realization of an assembly structure having a non-homogeneous composition and / or porosity. For example, cords may have different thicknesses or be made of materials of different nature. The same cord may comprise materials of different nature. Cords may have a porosity or density different from other cords.
    A partition which consists of the superposition of a plurality of cords may have several zones, each zone being characterized by a constant thickness of the cords located within this zone. A partition may have several areas of different porosity or densities.
    The method makes it possible to adapt the aforementioned characteristics of the bead (chemical nature, thickness, density, porosity) according to the location of the bead in the assembly. The parts of the assembly subjected to the strongest mechanical stresses will be characterized by cord thicknesses, cord densities higher than parts subjected to lower mechanical stresses. A thickness, density or porosity gradient of the bead material may be provided around the same element along the longitudinal direction of the container of this element, that is to say generally in the direction of the stacking cords. It is known that the container of a lithium-ion type element, for example, swells during the charging of the element and that this swelling has a maximum amplitude about halfway up the container, whereas it is less in areas near the lid or bottom of the container. It can therefore be expected that the bead material used at mid-height of the element has greater rigidity than the bead material used in the region near the lid or bottom region of the container which are less subject to swelling. This makes it possible to maintain a sufficient compression of the electrodes at half height of the container. This advantage can also be exploited to compensate for volume variations related to different thermal expansion coefficients of the various materials used in the battery.
    It can also be provided that the structural material in contact with the elements located at the periphery of the assembly has a higher density than the structural material in contact with the elements not at the periphery of the assembly. The thicknesses of the strands of the structural material in contact with the elements at the periphery of the assembly may be thinner than those of the strands in contact with the elements closer to the center of the assembly.
    The direction of the cord trace may vary from layer to layer. Figures 3a to 3c show a cross-sectional view of several elements (1) of aligned cylindrical format. The cross sections of the elements have a circular shape. The centers of the circles (cl, c2, ...., en) are aligned in three directions. A first direction forms an angle of 0 ° to the horizontal (Figure 3a), a second direction forms an angle of -60 ° to the horizontal (Figure 3b) and a third direction forms an angle of +60 ° with respect to the horizontal (Figure 3c). One can define in each of Figures 3a to 3c a main direction of alignment of the cord. The main direction of cord alignment can be defined as the direction parallel to the direction formed by the alignment of the centers of the cross-sections of the elements. For example in Figure 3a, the centers of the cross sections c1, c2, ..., are aligned in a direction forming an angle of 0 ° with the horizontal. The bead of structural material extends in a direction substantially parallel to the direction formed by the alignment of the centers c1, c2,. In the same way in Figure 3b, we see that the direction formed by the alignment of the centers cl, c2, ..., is oriented at -60 ° relative to the horizontal. In FIG. 3c, the direction formed by the alignment of the centers c1, c2,... Is oriented at +60.degree. With respect to the horizontal. Figure 3c shows the stack of the three bead layers shown in Figures 3a to 3c. This stack makes it possible to maximize the filling rate of the inter-element spaces by the structural material. In the example of Figure 3d, this rate is estimated at 50%. This arrangement of the plots of the cords offers the following advantages: the presence of the structural material blocks the propagation of a fluid from one cavity to another. Thus, if a gas is released from the container of a faulty element, it does not propagate to neighboring elements. - The assembly has a very strong mechanical strength. There are no areas of weakness. - The structural material is distributed homogeneously over the entire surface of the assembly, which gives it isotropic mechanical properties. - The elements are well thermally insulated.
    The arrangement of the layers shown in Figures 3a to 3c is not limited to principal alignment directions of 0 °, -60 ° and + 60 °. Other angular variations of the main direction of alignment of the layers are possible. One can for example consider a repeated stack of two layers of cord, the first being arranged in a main direction of 0 °, the second being arranged in a main direction of 90 °.
    One of the advantages of the method according to the invention is that it allows the creation of air channels between elements without having to resort to additional parts to materialize these channels. Indeed, one can leave sufficient space between two elements or between two rows of elements to create a natural or forced circulation channel of a coolant, such as air. Each channel may for example have a width of at least 5 mm. For a given layer level Ci, there may be one or more air circulation channels. The direction of air flow in the channel or channels of a given layer may be different from the direction of air flow in the channel or channels of another layer.
    Figure 4a shows four rows of elements. Two channels (8-1, 8-2) are materialized by the empty space between two rows of elements (1). These two channels are oriented in a direction at an angle of 0 ° to the horizontal.
    In Figure 4b, the cords are arranged in a main direction oriented at 90 ° to the horizontal. This arrangement blocks the air flow in the directions oriented at 0 ° and 90 ° relative to the horizontal.
    Figure 4c shows four rows of elements. Only one channel (8-3) is materialized by the space between two rows of elements. It is oriented in a direction at an angle of 0 ° to the horizontal.
    Figure 4d shows the stack of the three cord layers of Figures 4a to 4c. The filling rate is estimated at 30%.
    It may be decided to arrange air channels in the areas of the assembly that are most exposed to heating and instead to fill by a bead of structural material areas of the assembly less subject to heating. The invention facilitates inventory management by reducing the number of parts required. It is indeed no longer necessary to use parts forming a fluid circulation channel, this channel being created in the invention by the space between elements or rows of elements. The invention also allows the mounting of accessories promoting heat exchange. It is possible either to additively manufacture them so that they are automatically integrated in the assembly during the construction of the cord stacks, or to add them to the assembly and to fix it to it by overmolding. In the first case, it is possible to extend the deposition of the bead of structural material beyond the assembly to create walls channeling the flow of air into an entrance zone. The creation of these walls is done concomitantly with the stacking of the partitions. In the second case, the accessories are parts that are made to the assembly and overmoulded by a structural material. The parts promoting heat exchange can be chosen from plenums, diffusers, heat pipes or heat exchangers. The heat-exchange-promoting and additively-manufactured parts may consist of one or more phase-change materials or one or more materials having a large heat capacity. These materials may further comprise thermal conductive fillers or fillers improving the mechanical properties. The invention makes it possible to create air circulation corridors extending over two or three dimensions. For example, Figure 5a shows a cross-sectional view of an assembly of elements in which a "U" shaped airflow channel has been created. The assembly comprises four rows of elements. A first bead (4-1) of structural material has been deposited on a part of the container elements at the periphery of the assembly. A second bead (4-2) has been deposited between the second and third row of elements. An air channel (17) shaped "U" is thus constituted. The space between the two upper rows of the figure forms one of the branches of the "U". The space between the two lower rows of the figure forms the second branch of the "U". Additive manufacturing was continued to create two straight walls (9-1, 9-2) in the extension of two cords. A separator plate (10) is attached to the assembly by overmolding. The plane of the plate is parallel to the layers of cords. The whole forms a curly air circulation channel. A fan (11) is placed in contact with the end of the walls to create a forced air flow.
    According to the same principle as that shown for FIG. 5a, it is possible to manufacture a looped air circulation channel in which the air flows from the upper branch of the U to the lower branch of the U, thus in the opposite direction of the direction of circulation. air in Figure 5a. The arrangement of FIG. 5b differs from that of FIG. 5a in that one of the straight walls (9-2) is situated in the extension of the cord located in the upper position in FIG. 5b while in FIG. 5a the right wall (9-2) results from the extension of the cord located in the lower position. A separator plate (10) is arranged to concentrate the flow of air into the looped air circulation channel.
    Figure 5c shows the superposition of three layers of cords. A first layer comprising a bead and walls arranged in the arrangement of Figure 5a is interposed between two layers each comprising a bead and walls arranged in the arrangement of Figure 5b. Forced ventilation is placed at one end of the channels. It is therefore possible to create, by superposition of bead layers, curly air circulation channels in which the air circulates countercurrently. This makes it possible to obtain a good homogeneity of the temperature in the assembly, as well as a good compactness of the assembly.
    For the sake of clarity, the principle of creating channels of air circulation by superposition of layers of cord is illustrated in Figures 5a and 5c by taking the example of an air flow channel whose height corresponds to the height of a cord. However, it is understood that air circulation channels of higher height can be created. It is possible to change the height of the airflow channel by changing the number of cords and / or the height of each cord. In addition, the air flow channel may extend in the three directions of space, instead of two directions as shown in Figures 5a-5c.
    Finally, the shape of the channel is not limited to a U-shape, but any other form is feasible, such as a "W" or "Z" shape.
    It may be decided to use the additive manufacturing technique only for certain parts of the assembly and continue to use the known technique of casting foam (or resin) for other parts of the assembly. For example, it can be envisaged that the wall of the containers of the elements situated at the periphery of the assembly is maintained by the superposition of strings of structural material obtained by displacement of the nozzle in a horizontal plane XY, whereas the space between neighboring elements is filled by a deposition of structural material in a single direction, for example the vertical direction Z. This embodiment is illustrated in FIG. 6 which represents an assembly of elements (1) in which a space located ( 12) between contiguous elements is filled at one time with a structural material. This embodiment has the following advantages: it makes it possible to increase the productivity. The deposition of a single layer of a structural material in the space between elements requires less time than the deposition of successive layers of cord. Indeed, it is no longer necessary to wait for the solidification of a layer before proceeding with the deposition of the upper layer. - When the space between elements is devoid of structural material, it can be used as airflow channel in the vertical direction.
    According to one embodiment of the invention, certain elements of the assembly are held by a material having a density different from that of the material used to hold other elements of the assembly. For example, the structural material in contact with the electrochemical elements located at the periphery of the assembly may have a higher density than the structural material in contact with the elements not at the periphery of the assembly. The density of the material can be varied by varying its porosity.
    Areas of the unfilled cord assembly may or may not be communicating with one another layer-to-layer in 1, 2 or 3 directions of space. These areas left empty can be aligned or not according to preferred directions, to favor or not axes of weakness.
    An embodiment suitable for thin parallelepiped format elements or "pocket" type elements will now be described. In this embodiment, the deposition of the bead of material is concomitant with the establishment of the element. It may be a parallelepiped-shaped element having a thickness less than or equal to 15 mm, preferably less than or equal to 10 mm. One, two or more cord is (are) deposited in contact with the periphery of an element. The element is overmolded by the cord (s) of structural material and is maintained by solidification / cohesion of the structural material. A second element is placed on the first element. One, two or a greater number of bead of material is (are) deposited (s) in contact with the periphery of the second element. Preferably, a layer of an electrical insulating material is placed between the two elements to avoid any electrical contact therebetween or to improve the thermal insulation or the adhesion between these two elements. The steps of stacking the elements and removing strands of structural material are repeated as many times as necessary. Figure 7 shows an assembly obtained by this method. Several thin parallelepiped format elements are stacked on top of one another. The different constituents located on the top of the stack are seen exploded. The electrochemical element (1) is distinguished from which the ends of the strips of the positive (13) and negative (14) electrodes extend. Separators (15-1) and (15-2) electrically isolate an element from the other two elements between which it is interposed. A bead of structural material (4) surrounds a portion of the member. The elements at both ends of the stack are covered with a wall (16-1, 16-2) which may be one of the walls of a housing for housing the battery.
    It is possible to create air circulation channels (17-1, 17-2, ..., 17-n) on the surface of the elements. FIG. 8 represents a view of an assembly of parallelepiped-shaped elements provided with a fan (11) providing convection of forced air. The elements are surrounded by a bead (4) of a structural material. Channels of air circulation result from the formation of parallel straight walls (18-1, 18-2, ..., 18-n) deposited on one of the lateral faces of the elements. These partitions can be obtained by depositing a bead according to the additive manufacturing process.
    Figure 8 shows that a portion (19-1, 19-2) of the length of each parallelepiped is not covered with bead of a structural material. This portion not covered with a cord serves as an inlet or outlet channel for the forced circulation of air. In the area along the container length of the element, the bead path forms an angle of 90 ° to the length of the parallelepiped. This portion of the bead forming a 90 ° angle (19-1) constitutes an air intake duct in the channels (17-1, 17-2, ..., 17-n). The portion of the bead forming a 90 ° angle (19-2) at the opposite end forms a conduit for the air outlet of the channel. The invention also provides the following advantages: - The manufacturing time is reduced in comparison with the resin casting process because it is no longer necessary to use resins having a high solidification time, as is the case for a resin casting assembly method for which it is necessary to use resins having a high solidification time, for large volumes of resin. According to the invention, a solidification time of less than 5 minutes may suffice. In addition, since the polymerization is carried out progressively, layer by layer, it avoids the large temperature increases that can be observed when pouring a large amount of a polymerizable material at one time. - It is easier to remedy material leaks since it is deposited in several steps, instead of a single step using a large amount of material. - It reduces the risk of appearance of air bubbles with a large diameter (a few centimeters in diameter). It is also easier to detect them. The cost of manufacturing an assembly is reduced in comparison with the assembly technique using mechanical connection means or the technique of casting a foam. - It is possible to create air circulation channels in the element holding structure, which was impossible with the foam casting technique. - It is possible to assemble large items or large quantities, such as those used for railway or naval applications. - The process can be used to make prototypes in small and medium series. The method makes it possible to create empty spaces of determined shape that can be occupied by devices for managing the operation of the battery (voltage sensors, temperature, control electronics, wiring harness).
    The method of the invention is applicable to any electrochemical element technology. Lithium-ion elements are nevertheless preferred.
    权利要求:
    Claims (19)
    [1" id="c-fr-0001]
    1. Use of the additive manufacturing technique for assembling a plurality of electrochemical elements (1).
    [2" id="c-fr-0002]
    A method of manufacturing an assembly of a plurality of electrochemical elements (1), the electrochemical elements each comprising a container (5) having a wall, said method comprising the steps of: a) providing a plurality of electrochemical elements and b) assembling the plurality of electrochemical elements by an additive manufacturing technique comprising the steps of: i) depositing a cord Ci (4) of at least one material in contact with at least one a portion of the wall of one of the containers; ii) total or partial solidification of the material; iii) deposition of a cord Ci + 1 of a material either on at least a portion of the previously deposited cord Ci or on an electrochemical element, the cord material Ci + 1 being identical or different from the cord material Ci, iv) repetition of steps i) to iii) until the superposition of the cords lead to the formation of partitions ensuring the assembly of the electrochemical elements.
    [3" id="c-fr-0003]
    3. A method of manufacturing an assembly of a plurality of electrochemical elements (1) of prismatic or pocket-type format, the electrochemical elements each comprising a container (5) having a wall, said method using an additive manufacturing technique for assembling the plurality of electrochemical elements, said method comprising the steps of: a) providing an electrochemical element Ei; b) deposition of at least one cord Ci (4) of at least one material in contact with at least a portion of the container wall of the electrochemical element Ei; c) total or partial solidification of the material of the cord Ci; d) superposition of an electrochemical element Ei + 1 on the electrochemical element Ei; e) depositing at least one cord Ci + 1 of at least one material in contact with at least a portion of the wall of the container of the electrochemical element Ei + 1, the cord material Ci + 1 being identical or different from the cord material Ci; f) total or partial solidification of the cord material Ci + 1; g) repetition of steps d) to f).
    [4" id="c-fr-0004]
    4. Method according to one of claims 2 to 3, wherein each bead has a thickness, measured in the direction of the longitudinal axis of the container, ranging from 0.1 to 10 mm.
    [5" id="c-fr-0005]
    5. Method according to one of claims 2 to 4, wherein at least two cords have different thicknesses.
    [6" id="c-fr-0006]
    6. Method according to one of claims 2 to 5, wherein a plot of the deposition of the cord Ci is achieved: a) by moving an apparatus (3) for depositing the cord (4) and maintaining the plurality of electrochemical elements in a fixed position, b) by moving the plurality of electrochemical elements and holding the apparatus for depositing the cord fixed.
    [7" id="c-fr-0007]
    7. The method of claim 6, wherein the course of the deposition of the cord Ci is effected either in a plane or in the three directions of space and the cord Ci is in contact with electrochemical elements and / or the cord Ci-1.
    [8" id="c-fr-0008]
    An assembly of a plurality of electrochemical elements in which the electrochemical elements (1) comprise a container (5) having a wall, said assembly being characterized in that at least a portion of the wall of at least one containers is in contact with a partition obtained by an additive manufacturing technique and consists of the superposition of a plurality of cords (4-1, 4-2) of a structural material.
    [9" id="c-fr-0009]
    9. An assembly according to claim 8, wherein the cord Ci is deposited in a first main direction, the cord Ci + 1 superimposed on the cord Ci is deposited in a second main direction.
    [10" id="c-fr-0010]
    10. The assembly of claim 9, wherein the angular variation of the main direction of removal of two contiguous cords Ci and Ci + 1 is predetermined.
    [11" id="c-fr-0011]
    11. Assembly according to one of claims 8 to 10, comprising at least two rows of aligned electrochemical elements and a void space exists between two rows, this empty space constituting a channel (17) for a natural or forced circulation of a fluid.
    [12" id="c-fr-0012]
    12. The assembly of claim 11, comprising at least two channels for the natural or forced circulation of a fluid.
    [13" id="c-fr-0013]
    13. The assembly of claim 11 or 12, comprising at least three rows of electrochemical elements and at least one cordon defines a non-rectilinear channel extending in two or three dimensions of the space, for the circulation of the fluid.
    [14" id="c-fr-0014]
    14. An assembly according to one of claims 8 to 13, wherein the circulation of the fluid in the space between the cords Ci and Ci + n with η> 1 is carried out counter-current to the circulation of the fluid located in the space between the cords Ci and Ci-p with p> 1.
    [15" id="c-fr-0015]
    15. Assembly according to one of claims 8 to 14, further comprising means (9-1, 9-2, 10) for improving the heat exchange, these means being for example selected from the group consisting of plenums, diffusers, separator plates, heat exchangers, heat pipes and structural parts.
    [16" id="c-fr-0016]
    16. The assembly of claim 15, wherein the means for improving the heat exchange are overmolded by a material also used to make a bead.
    [17" id="c-fr-0017]
    17. Assembly according to one of claims 8 to 16, wherein at least one space between adjacent elements is completely filled with a single deposit of a structural material.
    [18" id="c-fr-0018]
    18. Assembly according to one of claims 8 to 17, wherein the material in contact with the electrochemical elements located at the periphery of the assembly has a density different from that of the material in contact with the elements not at the periphery. assembly.
    [19" id="c-fr-0019]
    19. The assembly of claim 18, wherein the material in contact with the electrochemical elements located at the periphery of the assembly has a higher density than the material in contact with the elements not at the periphery of the assembly.
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    同族专利:
    公开号 | 公开日
    EP3443604A1|2019-02-20|
    FR3050326B1|2021-12-24|
    WO2017178634A1|2017-10-19|
    US20190123315A1|2019-04-25|
    US10916747B2|2021-02-09|
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    FR2962261A1|2010-07-02|2012-01-06|Saft Groupe Sa|BATTERY OF ELECTROCHEMICAL GENERATORS COMPRISING FOAM AS FILLING MATERIAL BETWEEN GENERATORS|
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    法律状态:
    2017-04-07| PLFP| Fee payment|Year of fee payment: 2 |
    2017-10-20| PLSC| Publication of the preliminary search report|Effective date: 20171020 |
    2018-04-06| PLFP| Fee payment|Year of fee payment: 3 |
    2019-04-04| PLFP| Fee payment|Year of fee payment: 4 |
    2020-04-10| PLFP| Fee payment|Year of fee payment: 5 |
    2021-04-12| PLFP| Fee payment|Year of fee payment: 6 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1653315A|FR3050326B1|2016-04-14|2016-04-14|ASSEMBLY OF ELECTROCHEMICAL ELEMENTS BY AN ADDITIVE MANUFACTURING PROCESS|FR1653315A| FR3050326B1|2016-04-14|2016-04-14|ASSEMBLY OF ELECTROCHEMICAL ELEMENTS BY AN ADDITIVE MANUFACTURING PROCESS|
    EP17719206.9A| EP3443604A1|2016-04-14|2017-04-13|Assembly of electrochemical elements using an additive manufacturing method|
    PCT/EP2017/059031| WO2017178634A1|2016-04-14|2017-04-13|Assembly of electrochemical elements using an additive manufacturing method|
    US16/093,293| US10916747B2|2016-04-14|2017-04-13|Assembly of electrochemical cells using an additive manufacturing method|
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